Product Overview
This men's heavy gauge mock neck button pullover sweater is constructed for fall and winter programs, with a finished weight of approximately 650g (size L reference). The yarn blend (50% acrylic, 30% nylon, 20% wool) balances insulation, structural stability, and batch consistency.
The style features a three-button Henley placket and double-layer mock neck with localized sherpa fleece lining. The knit surface integrates textured front panels and stabilized back construction to support shape retention in heavy-weight programs. Sizes range from S–5XL, adjustable for export markets.
Design & Construction
Heavy Gauge Knit Structure
Produced in a low-gauge chunky knit construction, the fabric presents deeper stitch definition and increased thickness compared to fine gauge sweaters. Stitch density and yarn feed ratio are calibrated to maintain consistent garment weight across production lots.
Front panels incorporate engineered texture, while the back uses balanced plain knit to reduce wash torque and structural imbalance.
Collar & Placket Construction
The mock neck uses double-layer knit structure with integrated sherpa fleece lining at the inner collar zone. The three-button placket includes reinforced buttonholes and internal stay tape to maintain alignment under garment weight.
Hem & Cuff Stability
Cuffs and hem adopt reinforced rib construction with elastic-supported yarn to reduce long-term relaxation after repeated wear and washing.
Heavy Gauge Load Control
Garments above 600g require weight distribution management to prevent shoulder drop and front elongation.
This style integrates:
- Reinforced shoulder linking
- Density balance between textured and plain knit zones
- Yarn feed adjustment per size during grading
Pre-production wash simulation is conducted to confirm dimensional stability before bulk approval.
Customization Options
- Fiber ratio adjustment or alternative yarn programs
- Pantone-based color development
- Collar lining modification (collar-only or full-body fleece)
- Button material changes
- Region-specific size grading
- Private label integration and export-standard packaging
Production & Order Information
| Item | Details |
|---|---|
| MOQ | 60 pcs / color; 100–200 pcs / style |
| Sample Lead Time | 7–10 days |
| Bulk Lead Time | 30–35 days |
| Trade Terms | FOB (Ningbo / Shanghai), L/C |
| Service | OEM / ODM |
Quality & Batch Control
Yarn lots are verified for composition and shade consistency prior to knitting. Stitch density parameters are recorded per batch. Shrinkage control testing is completed before bulk production release.
Measurement checkpoints focus on chest width, body length, and sleeve proportion. Texture alignment is inspected against approved references during production.
FAQ
Q: How is heavy knit shoulder deformation prevented?
A: Shoulder linking is reinforced and stitch density is balanced to distribute garment weight evenly.
Q: What shrinkage tolerance is controlled after washing?
A: Wash testing is conducted before bulk approval to align production with pre-tested shrinkage results.
Q: Can this style be repeated with consistent structure?
A: Knitting parameters and density records are retained for repeat seasonal production.
Q: How is weight consistency maintained across sizes?
A: Yarn feed ratios are adjusted during grading to maintain proportional weight distribution.
Q: Is compliance testing available for EU or US markets?
A: Third-party testing can be arranged for fiber composition, colorfastness, and restricted substance requirements.
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